Cooler transformers could help electric grid
Most people do not give the U.S. electric grid a second thought -- we flip a switch and the lights come on. Behind the scenes are thousands of power plants and utilities linked by millions of miles of transmission lines. And to make raw electricity useful, grid transformers convert high voltage to lower voltage that millions of households can plug into.
Transformers are aging and approaching an average of being 30 to 40 years old. Plus, they face more stress than ever before brought on by factors such as renewable energy and by extreme weather events such as hurricanes, heat waves, and winter storms. Case in point -- the 2021 event in Texas that left millions powerless.
That is when University of Texas at Austin (UT Austin) researchers decided to look inside grid transformers to see if they could make them better. Grid transformers are filled with copper windings, other metallic components, and cellulose-based electrical insulation like kraft paper. The cellulose insulation is a great electrical insulator essential in the process of 'stepping down' voltage, but it also traps heat, which can lead to overheating.
"We've researched a new class of nanomaterials where we take conventional cellulose-based paper and dope it with high thermal conductivity nanometer and micrometer-sized particles," said Vaibhav Bahadur, an associate professor in the Cockrell School of Engineering, UT Austin. Bahadur is the corresponding author of a study that modeled the impact of high thermal conductivity paper on the performance and life of grid transformers published March 2024 in Cell Press journal Heliyon. This is the first study that predicts the extent to which tuning the thermal conductivity of paper can enhance transformer life.
