Bringing Cases to Perfection

Although all Flipper Zero parts are produced in high-quality factories, it's impossible to start the production of such a complex product instantly. All the parts must go through several stages of improvements and fixes to become perfect and finally go into mass production.

Today we will tell you about the issues we already found and fixed with our factory after reviewing the first injection molded cases.

Any new injection molding project goes through several testing iterations — called T0 (or Testing 0), T1 (Testing 1), etc. Each new iteration brings fixes to the parts design, molds, and injection process itself.

The first two iterations are intentionally made without applying the finishing surface texture to the parts, so all the defects are well and clearly visible.

First of all, we have finally applied a shagreen texture, which gives the cases' surface a nice and expensive look. Bye-bye, cheap-looking gloss! The colors have also been revamped to become proper orange.

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