Surpassing its own 2019 Guinness World Record for the largest polymer 3D printer, UMaine unveiled a next-generation printer that is four times larger

UMaine’s new 3D printer smashes former Guinness World Record to advance the next generation of advanced manufacturing - UMaine News - University of Maine

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2024-04-26 15:30:01

Surpassing its own 2019 Guinness World Record for the largest polymer 3D printer, UMaine unveiled a next-generation printer that is four times larger than its predecessor to catalyze the future of sustainable manufacturing in a number of industries. 

The new printer, dubbed Factory of the Future 1.0 (FoF 1.0), was unveiled on April 23 at the Advanced Structures and Composites Center (ASCC) to an audience that included representatives from the U.S. Department of Defense, U.S. Department of Energy, the Maine State Housing Authority, industry partners and other stakeholders who plan to utilize this technology. The thermoplastic polymer printer is designed to print objects as large as 96 feet long by 32 feet wide by 18 feet high, and can print up to 500 pounds per hour. It offers new opportunities for eco-friendly and cost-effective manufacturing for numerous industries, including national security, affordable housing, bridge construction, ocean and wind energy technologies and maritime vessel fabrication. The design and fabrication of this world-first printer and hybrid manufacturing system was made possible with support from the Office of the Secretary of Defense through the U.S. Army Corps of Engineers. 

FoF 1.0 isn’t merely a large-scale printer; it dynamically switches between various processes such as large-scale additive manufacturing, subtractive manufacturing, continuous tape layup and robotic arm operations. Access to it and MasterPrint, the ASCC’s first world-record breaking 3D printer, will streamline manufacturing innovation research at the center. The two large printers can collaborate by sharing the same end-effectors or by working on the same part. 

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